02 — Method

How we test.

Four tests. Four angles. Every result signed, dated, archived. Engines that fail are stripped for parts or recycled — never resold "as new" without proof.

01

01 — Compression

Compression measures the pressure each cylinder generates on its power stroke. We take readings cold and hot, every cylinder, and compare. Variance above 8% between cylinders points to wear — worn rings, leaking valves, a tired bore — that we refuse to pass on.

Standard
ISO 2710-2
Pass band
11.2–13.8 bar (2.0 TDI reference)
Maximum cylinder variance
±0.4 bar / 8 %
Equipment
calibrated mechanical gauge, automatic temperature logging
02

02 — Leak-down

Where compression stays silent, leak-down speaks. We pressurise each cylinder with dry air and measure how much escapes — and where. The sound betrays the leak: hissing through the intake (intake valve), through the exhaust (exhaust valve), through the oil filler (rings), or out of the radiator (head gasket).

Test pressure
7.5 bar held 90 seconds
Pass band
leak under 12 % of input pressure
Reject threshold
leak over 18 %
Inspection
valves, valve seats, rings, head gasket
03

03 — Endoscope

A 4 mm rigid endoscope walks every combustion chamber and intake/exhaust port. We record HD video of cylinder walls, piston crowns, valve faces and seats. Two passes per chamber. Anything that looks wrong is opened up before the engine clears testing.

Probe
4 mm rigid, 185° viewing angle
Recording
1280 × 720 H.264, archived per engine
Sweep
2 passes per cylinder, 4 quadrants per pass
Coverage
chambers, valves, ports, piston crowns
04

04 — Oil analysis

Oil remembers. We send a sample to a partner lab where ICP spectrometry identifies metallic particles, fuel dilution and water. The reading either confirms what the other three tests said — or contradicts them, which sends the engine back for inspection.

Standards
ASTM D5185, ASTM D7620
Method
ICP-OES spectrometer
Turnaround
36 hours maximum
Auto-reject thresholds
iron > 180 ppm, copper > 50 ppm, fuel dilution > 5 %

Engines that fail the protocol are stripped for parts or recycled. None is resold "as new" without proof of testing.

Your engine in 48 hours.

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